Contract additive manufacturing in Toronto
built for production runs
Fifty machines across two processes, running parts by the thousand. We’ll review or optimize your parts for additive manufacturing to ensure a repeatable monthly output: printability and cost review, first article, pilot batch, then scheduled production. Assembly, electronics and dimensional inspection happen in the same building.
48-Hour Prototyping
Direct large-format composite tooling molds.
100% Domestic IP
Secure Ontario production plants.
10,000+ Units/Yr
High-capacity attritable airframe scale.
Physical Airframe Engineering & Additive Tooling
We specialize exclusively in high-performance composite structures, aerodynamic fairings, ducted housings, and rapid physical tooling. Zero reliance on foreign electronics or software supply chains.
Rapid direct-print tooling for immediate physical deployment.
Autoclave-cured carbon and Kevlar structural matrices.
Interchangeable nose cones and internal sensor bays.
Design for additive manufacturing (DfAM)
To achieve the lowest cost-per-part we optimize designs for printability, automation, print time, energy and material use. Projects are consolidated and manufacturing synchronized so parts comes off machines ready to assemble.
How a production job happens
A structured four-stage pathway from initial engineering review to recurring sovereign volume production.
Materials
Material choice moves cost-per-part more than any other decision. We can advise against your use case and recommend ideal material options. We stock and source from Canadian suppliers where the material is available domestically to ensure consistence and supply chain reliability.
| Class | Materials | Typical use |
|---|---|---|
| General purpose | PLA, PLA Matte, PETG HF | Fixtures, mockups, enclosures, low-load housings |
| Impact and outdoor | ABS, ASA | UV and weather-exposed parts, field housings |
| Reinforced engineering | PLA-CF, PETG-CF, ASA-CF, ABS-GF | Stiffer brackets and structures with reduced warp |
| High-performance Reinforced | PA6-CF, PAHT-CF, PPA-CF, PET-CF | Load-bearing structure, heat and chemical exposure |
| Polycarbonate | PC, PC FR | High service temperature; flame-retardant grade available |
| Flexible | TPU 85A / 90A / 95A | Dampers, seals, bumpers, strain reliefs |
| Photo Resin | Standard, tough and high-temperature resins | Master patterns, fine-detail and small precision parts |
| Laser stock | Plywood, hardwood, MDF, acrylic, leather, textile, rubber | Panels, fixtures, gaskets, inserts, labelling |
Equipment and capability
Our advanced production floor infrastructure deployed in Toronto, Ontario, designed for high-reliability sovereign manufacturing.
| Capability | On the floor | What it is used for |
|---|---|---|
| FDM production | 40 enclosed machines, 256 × 256 × 256 mm, hardened nozzles | Production runs, attritable parts, housings, structures, printed tooling |
| Resin production (mSLA) | 10 machines, approx. 210 × 118 × 235 mm, open 405 nm resin system, heated chamber and vat | Master patterns, fine-detail and small precision parts, inspection aids |
| Laser | 80 W CO2 | Wood, MDF, acrylic, leather, textile, rubber, paper; marking coated metals |
| Light machining | CNC mill and lathe, drill press, metal bandsaw, welder, hand and electronic tools | Frames, fixtures, hardware, finishing |
| Metrology | 3D scanner, metrology tools | First-article inspection, scan-to-CAD deviation, batch records |
| Assembly | Mechanical and electronic assembly, functional check | Ship finished units rather than components |
| Engineering | DfAM, CAD, prototype development | Design for cost and printability before production |
Attritable Hulls & Aerodynamic Structures
RD-Recon X1 Attritable Fixed-Wing
Optimized for high-altitude ISR missions. Manufactured from high-modulus carbon-fiber composite shells with integrated aerodynamic fairings and rapid-assembly snap-lock wing spars.
RD-HL8 Heavy-Lift Multirotor Hull
Engineered to withstand extreme crosswinds and heavy G-loads. Features integrated carbon-fiber tubular booms and stress-distributed central avionics housing with vibration dampening.
RD-VTOL Titan Hybrid Fuselage
Combines vertical lift ducted housings with high-efficiency fixed-wing gliding surfaces. Built for harsh northern climates and unpredictable meteorological conditions.
RD-AeroDuet Specialized Housings
Custom-engineered composite shrouds and fairings designed to minimize acoustic signature, maximize thrust efficiency, and protect delicate internal guidance units.
Configure Sovereign Airframe Batch
Specify your composite matrix, airframe architecture, and batch scale. Instantly verify domestic tooling lead times and generate an official Canadian procurement estimate.
Sovereign Estimate
Domestic Defense & Enterprise
All designs and composite matrices are securely held under Canadian jurisdiction.
Uncompromising Security & Domestic Supply Chains
Rapid Drones Canada guarantees 100% domestic IP retention, zero foreign electronic or composite dependencies, and rapid tactical scalability for Canadian and allied defense procurement.
Ready to Integrate Sovereign Airframes?
Connect with our aerospace engineering team in Toronto, Ontario to discuss custom composite requirements, prototype testing, or high-capacity tactical fleet orders.